pcb assembly,Electronics contract manufacturing,Oem assembly Manufacturing Process:
 

Topscom PCBA Limited provide completely assembled and tested serivce. it includes Surface Mount Assembly (SMT), Through Hole/Mixed Technology Assembly, Box Build and System Integration, Prototype & Pre-Production runs, and Specialized Rework. The production department also features complete inspection and testing services including Microscope, AOI, 3D X-Ray, ICT, Functional, Flying Probe, Burn in, HiPot, and Box Build Test etc. to meet manufacturing standards and to ensure overall customer satisfaction.

All customers can request free samples when mass production for approval, all this will cost free. And also you can only make prototypes only for your design service.

Our building products experience range:industrial elevator system, digital video record (DVR) system, medical, computing, storage, instrumentation, traffic, industrial power, fire alarm, wireless communication, telecommunication, networking and house controller

PCBA Manufacturing & Test

With more than 15 years of experience working in partnership with industry-leading Original Equipment Manufacturers (OEM’s), TOPSCOM PCBA LIMITED has been a pioneer in surface mount technology (SMT), fiber optic assembly, and lead-free materials processing. Printed circuit board assembly and testing is at the heart of our manufacturing services, and we offer the latest in materials, board sizes and finishes to improve performance. Our complete range of electrical and mechanical testing for cables, harnesses, PCBAs, subassemblies and systems are designed to meet our customer’s requirements and specifications. We cover the entire life cycle of electronic products – from prototype development and NPI, through to growth and maturity and end-of-life phases.

Engineered Prototyping and New Product Introduction (NPI)

Prototyping is an integral part of the system design process. Our OEM customers take advantage of our on-site, rapid prototyping services to verify functionality and manufacturability. Early visibility of the prototype can identify problems and minimize risk, while increasing output, reducing development costs, and accelerating development cycles. TOPSCOM PCBA LIMITED’s New Product Introduction (NPI) is a vital cross-functional business process which enables new products to be manufactured and addresses their entire lifecycle – from conception to end-of-life. TOPSCOM PCBA LIMITED provides intelligent solutions that give customers a competitive edge.

Functional Testing Capabilities

Comprehensive testing applied throughout new product development saves customers money while reducing manufacturing downtime. At the earliest stages, in-circuit testing, automated optical inspection (AOI) and Agilent 5DX inspection provide vital feedback that facilitates timely adjustments. Then functional and application testing are performed to individual customer specifications before rigorous environmental stress screening verifies product reliability. When it comes to introducing a new product, TOPSCOM PCBA LIMITED suite of functional and testing capabilities ensures that building it right the first time, and delivering a solution that exceeds expectations.

Flying head probe/fixture-less test

AXI – 2D and 3D automated X-ray inspection

AOI – automated optical inspection

ICT – in-circuit test

ESS – environmental stress screening

EVT – environmental verification testing

FT – functional and system test

CTO – configure-to-order

Diagnostic and failure analysis

PCBA Manufacturing & Test

Our PCBA-based product manufacturing handles a wide range of assemblies, from single PCB assemblies to PCBAs integrated into box-build enclosures.

SMT, PTH, mixed technology

Ultra fine pitch, QFP, BGA, μBGA, CBGA

Advanced SMT assembly

Automated insertion of PTH (axial, radial, dip)

No clean, aqueous and lead-free processing

RF manufacturing expertise

Peripheral process capabilities

Pressfit back planes & mid planes

Device programming

Automated conformal coating

Our Value Engineering Services (VES)

TOPSCOM PCBA LIMITED value engineering services enable our customers to optimize product manufacturability and quality performance. We focus on every aspect of design and manufacturing processes – assessing all impacts on cost, function, program schedule and overall requirements

Prototyping

 

Prototyping is an integral part of the system design process.

TOPSCOM PCBA LIMITED customers take advantage of our on-site, rapid prototyping services to verify functionality and manufacturability.

Early visibility of the prototype can identify problems and minimize risk, while increasing output, reducing development costs, and accelerating development cycles

Quality

 

Exceptional quality is the foundation of operational excellence.

TOPSCOM PCBA LIMITED applies best-in-class quality programs, processes and metrics to achieve one of the best quality records in the business. We make the effort to fully understand the quality requirements for every customer and we continuously review and improve our quality performance to exceed customer expectations.

All TOPSCOM PCBA LIMITED sites use Computer Integrated Manufacturing (CIM), a common quality management platform. The CIM System tracks quality assurance processes in real-time and reports on all steps in the manufacturing process.

We use a customer-centric, team-based approach to quality assurance. Dedicated professionals work with our customers to determine key quality requirements, and where applicable, they ensure suppliers adhere to those standards as well.

All TOPSCOM PCBA LIMITED sites are registered to the ISO-9001 quality management system standard. The corporate headquarters is also registered as a TL9000 facility.

TOPSCOM PCBA LIMITED builds PCB assemblies according to IPC guidelines. We also work closely with standards organizations such as UL and CSA, in compliance with customer requirements

RoHS Manufacturing & Services 

Every business is obliged to meet legal requirements designed to protect the environment.

TOPSCOM PCBA LIMITED offers RoHS-compliant manufacturing services, with standardized processes for all component and assembly procedures.

PCBA facilities are IPC certified and have achieved Class 3 lead-free validation. TOPSCOM PCBA LIMITED partners with industry-leading services to provide access to more than 15 million part number databases. Our customers can count on robust EOL (End of Life) and PCN (Product Change Notification), supply chain viability, EU RoHS and China RoHS information, and process and component engineering information and resources

Technical capacity

SMT Position accuracy：20 um

Components size：0.4×0.2mm(01005) —130×79mm，Flip-CHIP,QFP,BGA,POP

Max. component height:：25mm

Max. PCB size：680×500mm

Min. PCB size：no limited

PCB thickness：0.3 to 6mm

PCB weight：3KG

Wave-Solder Max. PCB width：450mm

Min. PCB width: no limited

Component height：Top 120mm/Bot 15mm

Sweat-Solder Metal type ：part, whole, inlay, sidestep

Metal material：Copper , Aluminum

Surface Finish：plating Au, plating sliver , plating Sn

Air bladder rate：less than20%

 Press-fit Press range：0-50KN

Max. PCB size：800X600mm

 Testing ICT，Probe flying，burn-in，function test，temperature cycling

FAQ’S

Q. What information do I need to provide to get a fast,accurate quote?

A.The more detailed the data that is supplied, the faster and more competitively we can quote. Please provide following information for getting a quote:

Gerber files of the bare PC board

BOM list to include: manufacturer's part number, type of part, packaging type, component locations and quantity

Dimensional specification for non-standard components

Assembly drawing

Final test procedures (if applicable)

In order to shorten the lead time, please advise us alternative parts (same specifications but different brand name)

Estimated order quantity

If possible, please send prototype/sample board/photo to us for further reference

Why us?

A.China has been described as “The World's Largest Factory” due to its advantageous economic manufacturing climate. The low production costs for electronics in China are well known. Leach has the solution for your organization to benefit from having a manufacturing source in China, and thus potentially increase your company’s profits margins.

Electronic Manufacturing Solutions for Final Product or "Build-to-Print" Assemblies. 

 

Optima provides full turnkey solutions including

PCB Fabrication

PCB Assembly of Thru-Hole & Surface Mount Technology

Electro/Mechanical Assembly Cables & Harnessing

Press-fit connectors into high density PCBs & Backplanes

In-house programming

Potting, encapsulation, conformal coating

Full Functional Testing

Packaging

Fulfillment

Quality and Commitment

We believe that we can supply any potential customer with quality and commitment second to none.

Care and Attention

We treat all customers with the same level of care and attention ensuring that delivery times are kept whilst adhering to customers specific requirements.

Satisfy Your Requirements

We believe that once you have visited our facility you will be in no doubt as to our ability to satisfy your requirements now and in the future.

Consider us, you will not be disappointed

A visit is well worth the effort. We can, if required, provide references from existing customers if you need an unbiased second opinion

We have professional team, specifically responsible people to take care of your every order.

We can offer special one-stop service that can save your much time.

We don’t have MOQ, small order and prototype request are welcomed too.

We provide fast samples and some of samples for free.

We will refund samples set-up cost when mass order